Capabilities

Process Design Engineering

• Specialists in Design-Build projects
• Experts in process evaluation and improvements
• Excellent knowledge of utility based systems – Steam, Glycol
• Design, process and layout drawings – AutoCADTM, SolidWorksTM
• Feasibility analysis to provide insight into operating efficiencies, product yields, energy and waste management

Autocad Process and Layout Drawings

• Provide process P&ID drawings
• Provide equipment layouts for both existing and new facilities
• Provide Equipment Fabrication and Assembly Drawings

Solidworks 3D Equipment Layout Drawings

• Provide pre-fabricated equipment skid drawings
• Provide 3D piping, ducting and room layouts

Automation Controls

• Control narrative generation
• Process sequencing charts
• Detailed P&ID process designs
• Strong knowledge of instrumentation and application
• Successfully completed over 20 projects designing and installing machine guarding that conforms to CSA requirements

Project Management

• Act as system integrators bringing together all contractors, vendors and liaison with plant personnel
• Provide seamless detailed design, and installation drawings
• Provide supervision, and project management

Commissioning & Training

• On site during start-up to ensure that equipment performance is consistent with design
• Train operators on new machinery
• Ensure all critical technical documentation is available for maintenance

Automated CIP Systems

• Design fully automated CIP Systems
• Customize to user requirements, and vary from single tank to multi-tank systems with chemical or rinse water recovery

Batch and Continuous Blending Processing

• Design accurate batching / mixing systems
• Continuous blending systems based on mass flow / static mixer combinations

Energy Analysis and Auditing

• Perform industrial energy audits to help reduce overall production costs
• Process related energy reductions may be retrofitted to existing plants or designed into processes

Ingredient Handling

Liquid Ingredient Receiving, Bulk Storage and Transfer:

• Design of complete liquid handling systems for difficult fluids
• Systems may include complete CIP capability as well as pipe jacketing or heat tracing

Flammable Ingredient Handling and Storage:

• Design of complete code-compliant liquid handling systems for flammable fluids

Modular Skids

• Design and fabrication of modular special-purpose process skid assemblies
• Modules are fully automated
• Includes on-site commissioning and training

Product Heating and Cooling Systems

• Design product heating systems using steam or hot water
• Design product cooling systems using secondary coolants such as glycol or chilled water
• Systems may incorporate shell and tube, plate, or scraped surface heat exchangers

Safety Guarding for Existing Equipment

• Design, fabrication and installation of retrofitted guarding systems
• Systems are electrically interlocked and conform to CSA requirements

Special Interest Areas

• Liquid Nitrogen delivery
• CO2 and Ozone exhaust
• Special purpose conditioned air supply for coating operations